Use Cases
Real-world machining cases: See the results with clear before-and-after comparisons.
Vane-type Oscillating Hydraulic Cylinder Body Housing Machining
The oscillating hydraulic cylinder housing is a die-cast aluminum alloy component. It requires high bore accuracy to ensure precise fit with the rotor. The double-ear mounting surfaces must be machined to strict flatness and parallelity tolerances. Additionally, the positional accuracy of internal oil passages directly impacts hydraulic performance.
Precision Machining of Aero Engine Turbine Disks
High-temperature alloys exhibit high hardness and cutting forces; thin-walled structures are prone to deformation, requiring IT5 dimensional accuracy.
Mass production machining of new energy vehicle motor housings
Uneven wall thickness in aluminum alloy housings causes thermal deformation. Annual production of 50 10,000 units requires consistent quality.
Precision machining of moving blade rotors (swiveling hydraulic cylinder rotors)
The moving blade rotor is the core rotating component of the oscillating hydraulic cylinder. Its outer circumference requires precision-machined slots for sealing blade installation, with extremely tight tolerances on slot width and depth. The rotor's outer diameter and the cylinder bore form a precision sliding fit, demanding high cylindrical and coaxiality accuracy. Part material number 6492080 FCN must be laser-etched.
Automotive Electronic Vacuum Pump Housing Machining
The electronic vacuum pump housing is a critical component of the automotive braking system. Its complex internal cavity structure demands extremely high precision on vacuum sealing surfaces. With thin walls prone to deformation, machining requires precise control of clamping force and cutting parameters. Multi-hole positional accuracy directly impacts assembly and sealing performance.
Medical device titanium alloy joint prosthesis
TC4 titanium alloy requires high biocompatibility, with surface profile tolerance ≤0.02mm and no defects allowed.
Thermal deburring of hydraulic valve bodies
Burr removal from internal cross holes in hydraulic valve bodies is difficult; traditional methods are inefficient and risk damaging sealing surfaces.
Precision Gear CNC Machining
High precision is required for gear tooth surfaces, with tooth profile errors controlled within 0.01mm. Consistency in mass production is difficult to guarantee.
Precision machining of hydraulic pump bodies
The pump body mating surfaces require extremely high precision: flatness ≤ 0.005mm, surface roughness Ra 0.4. Consistency in mass production is difficult to guarantee.
Automotive Brake Caliper Machining
The brake caliper is a safety-critical component with strict requirements for dimensional accuracy and sealing performance, and must comply with the IATF 16949 standard.